{"id":71835,"date":"2024-01-18T17:02:03","date_gmt":"2024-01-18T22:02:03","guid":{"rendered":"https:\/\/www.mdaturbines.com\/?p=71835"},"modified":"2024-01-18T17:02:03","modified_gmt":"2024-01-18T22:02:03","slug":"steam-turbine-rotor-repairs-in-saudi-arabia","status":"publish","type":"post","link":"https:\/\/www.mdaturbines.com\/resources\/steam-turbine-rotor-repairs-in-saudi-arabia\/","title":{"rendered":"Steam Turbine Rotor Repairs in Saudi Arabia"},"content":{"rendered":"<p>As a worldwide company, Mechanical Dynamics and Analysis (MD&amp;A) recently completed on-site the installation of new buckets and covers on a Steam Turbine in Saudi Arabia, alongside conducting diaphragm repairs at our facility.<\/p>\n<p>We were contracted to perform an inspection and any necessary Steam Turbine rotor repairs. After a thorough inspection, <a href=\"https:\/\/www.mdaturbines.com\/repairs\/steam-turbine\/rotating-component-repair\/\">bucket and cover repair<\/a> work was performed on the 1<sup>st<\/sup> and 17<sup>th<\/sup> stages of this rotor due to damage identified. \u00a0This rotor has a total of 19 stages, 12 high pressures and 7 reheat stages.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter wp-image-71842 size-full\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Picture1.png\" alt=\"Steam Turbine Rotor Repair\" width=\"499\" height=\"366\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Picture1.png 499w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Picture1-300x220.png 300w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Picture1-218x160.png 218w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Picture1-90x66.png 90w\" sizes=\"(max-width: 499px) 100vw, 499px\" \/><\/p>\n<p>The 1<sup>st<\/sup> stage buckets and covers were replaced with hardware supplied by the customer.\u00a0 The new buckets were installed on-site, the notch bucket was driven and pinned and the new covers were peened into placed using gathered reverse engineering data.<\/p>\n<p>The 17<sup>th<\/sup> stage had the covers that were found partially liberated.\u00a0 The tenons of those buckets that had liberated covers were welded up, and then new covers installed.<\/p>\n<p>Both stages were machined to restore the proper clearance and required features.<\/p>\n<p>Further inspection of the rotor showed that the underside of the bucket covers on the other stages had excessive debris build up, which was was removed and the entire rotor was then blast cleaned.<\/p>\n<table style=\"height: 394px;\" width=\"881\">\n<tbody>\n<tr>\n<td width=\"208\"><img decoding=\"async\" class=\"alignnone wp-image-71841 size-medium\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-stage-row-restoration-and-machining-completed-230x300.jpg\" alt=\"1st stage row restoration and machining completed\" width=\"230\" height=\"300\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-stage-row-restoration-and-machining-completed-230x300.jpg 230w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-stage-row-restoration-and-machining-completed-123x160.jpg 123w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-stage-row-restoration-and-machining-completed-69x90.jpg 69w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-stage-row-restoration-and-machining-completed.jpg 497w\" sizes=\"(max-width: 230px) 100vw, 230px\" \/><\/p>\n<p>1<sup>st<\/sup> stage row restoration and machining completed<\/td>\n<td width=\"208\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-71840\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/17th-stage-cover-restoration-and-machining-completed-195x300.jpg\" alt=\"17th stage cover restoration and machining completed\" width=\"195\" height=\"300\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/17th-stage-cover-restoration-and-machining-completed-195x300.jpg 195w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/17th-stage-cover-restoration-and-machining-completed-104x160.jpg 104w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/17th-stage-cover-restoration-and-machining-completed-59x90.jpg 59w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/17th-stage-cover-restoration-and-machining-completed.jpg 430w\" sizes=\"(max-width: 195px) 100vw, 195px\" \/><\/p>\n<p>17<sup>th<\/sup> stage cover restoration and machining completed<\/td>\n<td width=\"208\"><img decoding=\"async\" class=\"alignnone wp-image-71839\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-Stage-admission-side-machined.png\" alt=\"1st Stage admission side machined\" width=\"249\" height=\"301\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-Stage-admission-side-machined.png 214w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-Stage-admission-side-machined-132x160.png 132w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/1st-Stage-admission-side-machined-74x90.png 74w\" sizes=\"(max-width: 249px) 100vw, 249px\" \/><\/p>\n<p>1<sup>st<\/sup> stage admission side machined<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Additionally,<\/strong> during the on-site inspection of the <a href=\"https:\/\/www.mdaturbines.com\/repairs\/steam-turbine\/stationary-component-repair\/\">turbine first stage stationary blading (diaphragm)<\/a> severe damage was found and MD&amp;A was requested to repair this diaphragm.\u00a0 The diaphragm was shipped to our Turbine-Generator Repair Facility in St. Louis MO. Upon inspection, it was discovered that the diaphragm exhibited significant Foreign Object Damage (FOD) and linear indications were detected in the partitions.<\/p>\n<p>When the diaphragm was received, it was cleaned and given a complete Non-Destructive Examination.\u00a0 Due to the extent of damage found on the blading in the steam path partitions, major repairs were required. After weld repair was performed, a post weld heat treatment was done to remove residual stresses.<\/p>\n<p>Repair of the partition side wall, as well at the horizontal joint, were necessary due to extensive damage found. The steam seal face was machined, and an insert installed to restore the axial position of this diaphragm.<\/p>\n<p>New diaphragm root radial seals, seal strips and horizontal joint keys were installed as well as the support bars for the diaphragm.<\/p>\n<p>MD&amp;A can be called upon to perform any technical evaluation anywhere and do the work needed for your rotating power generation equipment to get it back online safely and quickly.<\/p>\n<p>For all <a href=\"https:\/\/www.mdaturbines.com\/steam-turbines\/\">steam turbine rotor repairs<\/a> questions, and to discuss creative resourceful solutions, call MD&amp;A today at +1 (518) 399-3616 or use our <a href=\"https:\/\/www.mdaturbines.com\/contact\/\">Contact form<\/a>.<\/p>\n<table style=\"height: 387px;\" width=\"791\">\n<tbody>\n<tr>\n<td width=\"312\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-71838\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Steam-seal-face-prior-to-insert-installation-226x300.png\" alt=\"Steam seal face prior to insert installation\" width=\"226\" height=\"300\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Steam-seal-face-prior-to-insert-installation-226x300.png 226w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Steam-seal-face-prior-to-insert-installation-121x160.png 121w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Steam-seal-face-prior-to-insert-installation-68x90.png 68w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Steam-seal-face-prior-to-insert-installation.png 292w\" sizes=\"(max-width: 226px) 100vw, 226px\" \/><\/p>\n<p>Steam seal face prior to insert installation<\/td>\n<td width=\"312\"><img decoding=\"async\" class=\"alignnone size-medium wp-image-71837\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Extensive-damage-to-the-steampath-159x300.png\" alt=\"Extensive damage to the steampath\" width=\"159\" height=\"300\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Extensive-damage-to-the-steampath-159x300.png 159w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Extensive-damage-to-the-steampath-85x160.png 85w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Extensive-damage-to-the-steampath-48x90.png 48w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Extensive-damage-to-the-steampath.png 205w\" sizes=\"(max-width: 159px) 100vw, 159px\" \/><\/p>\n<p>Extensive damage to the steampath<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-71836\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Final-diaphragm-repair-finished-and-ready-for-shipment-back-to-site-300x290.png\" alt=\"Final diaphragm repair finished and ready for shipment back to site.\" width=\"300\" height=\"290\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Final-diaphragm-repair-finished-and-ready-for-shipment-back-to-site-300x290.png 300w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Final-diaphragm-repair-finished-and-ready-for-shipment-back-to-site-165x160.png 165w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Final-diaphragm-repair-finished-and-ready-for-shipment-back-to-site-90x87.png 90w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2023\/09\/Final-diaphragm-repair-finished-and-ready-for-shipment-back-to-site.png 346w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>Final diaphragm repair finished and ready for shipment back to site.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>As a worldwide company, Mechanical Dynamics and Analysis (MD&amp;A) recently completed on-site the installation of new buckets and covers on a Steam Turbine in Saudi&#8230;<\/p>\n","protected":false},"author":13,"featured_media":71842,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[3,211,209],"tags":[184,77],"class_list":["post-71835","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-mda-insight","category-parts","category-steam-turbine","tag-diaphragm-repair","tag-steam-turbine"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Steam Turbine Rotor Repairs in Saudi Arabia &#8211; 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