{"id":67693,"date":"2020-10-15T13:59:43","date_gmt":"2020-10-15T17:59:43","guid":{"rendered":"https:\/\/www.mdaturbines.com\/?p=67693"},"modified":"2022-01-31T11:44:58","modified_gmt":"2022-01-31T16:44:58","slug":"collector-ring-refurbishment","status":"publish","type":"post","link":"https:\/\/www.mdaturbines.com\/es\/resources\/collector-ring-refurbishment\/","title":{"rendered":"Collector Ring Refurbishment Project"},"content":{"rendered":"<p>Mechanical Dynamics &amp; Analysis (MD&amp;A) experts recently completed a collector ring refurbishment project utilizing our stationary shaft machining equipment at a customer\u2019s plant.\u00a0 All work was completed by MD&amp;A\u2019s Machining Services Division.<\/p>\n<p>MD&amp;A\u2019s in-place stationary shaft machining process allowed for repair of damaged collector rings on-site. As-found inspections revealed that collector rings had approximately .030\u201d of dishing in the area of brush contact.\u00a0 The team measured the inboard (IB) ring and outboard (OB) ring as a preliminary inspection.<\/p>\n<table style=\"border-collapse: collapse; width: 100%;\">\n<tbody>\n<tr>\n<td style=\"width: 50%;\">\n<p><figure id=\"attachment_67695\" aria-describedby=\"caption-attachment-67695\" style=\"width: 280px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-67695 size-full\" title=\"collector ring refurbishment\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found.png\" alt=\"collector ring refurbishment\" width=\"280\" height=\"210\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found.png 280w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-213x160.png 213w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-90x68.png 90w\" sizes=\"(max-width: 280px) 100vw, 280px\" \/><figcaption id=\"caption-attachment-67695\" class=\"wp-caption-text\">As-Found Condition of Collector Rings<\/figcaption><\/figure><\/td>\n<td style=\"width: 50%;\">\n<p><figure id=\"attachment_67694\" aria-describedby=\"caption-attachment-67694\" style=\"width: 276px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-67694\" title=\"Collector Ring refurbishment\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-2.png\" alt=\"Collector Ring refurbishment\" width=\"276\" height=\"208\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-2.png 400w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-2-300x225.png 300w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-2-213x160.png 213w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-as-found-2-90x68.png 90w\" sizes=\"(max-width: 276px) 100vw, 276px\" \/><figcaption id=\"caption-attachment-67694\" class=\"wp-caption-text\">As-Found Condition of Collector Rings<\/figcaption><\/figure><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Our experts manufactured a stub shaft to bolt to the end of the generator field and indicated into the shaft centerline.<\/p>\n<p>Utilizing our <a href=\"https:\/\/www.mdaturbines.com\/resources\/stationary-shaft-machining\/\">in-place stationary shaft tool<\/a>, we machined the wear patterns and regrooved the collector rings.\u00a0 Afterward, the collector rings were polished with a single stone polishing fixture.<\/p>\n<p style=\"text-align: left;\">Following the repair, our team measured the inboard ring (IB) and outboard (OB) ring on final inspection and confirmed they met acceptance criteria for roundness and concentricity.<\/p>\n<table style=\"border-collapse: collapse; width: 100%;\">\n<tbody>\n<tr>\n<td style=\"width: 50%;\">\n<p><figure id=\"attachment_67696\" aria-describedby=\"caption-attachment-67696\" style=\"width: 300px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19.jpg\"><img decoding=\"async\" class=\"size-medium wp-image-67696\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19-300x224.jpg\" alt=\"Stationary Machine Set Up To Remove Wear Pattern\" width=\"300\" height=\"224\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19-300x224.jpg 300w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19-1024x765.jpg 1024w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19-768x574.jpg 768w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19-214x160.jpg 214w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19-90x67.jpg 90w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-1-11-12-19.jpg 1500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><figcaption id=\"caption-attachment-67696\" class=\"wp-caption-text\">Stationary Machine Set Up To Remove Wear Pattern<\/figcaption><\/figure><\/td>\n<td style=\"width: 50%;\">\n<p><figure id=\"attachment_67698\" aria-describedby=\"caption-attachment-67698\" style=\"width: 300px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-3.png\"><img decoding=\"async\" class=\"size-medium wp-image-67698\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-3-300x225.png\" alt=\"Polishing Collector Ring with Single Stone Polishing Fixture\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-3-300x225.png 300w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-3-214x160.png 214w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-3-90x67.png 90w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/collector-ring-3.png 411w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><figcaption id=\"caption-attachment-67698\" class=\"wp-caption-text\">Polishing Collector Ring with Single Stone Polishing Fixture<\/figcaption><\/figure><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p style=\"text-align: left;\">MD&amp;A performs in-place stationary shaft machining, which enables repair of damaged journals, collector rings, and seal areas without removing turbine and generator rotors from the unit. Repairs are completed while stationary or on turning gear. We support collector ring axial widths as narrow as 1.5&#8243; with our single stone process for final honing and polishing.\u00a0 Rings can be removed and reinsulated if the system is grounded.<\/p>\n<p>MD&amp;A is a full-service OEM alternative for generator service, parts, and repairs with a 30-year track record of successful generator stator and field repairs and machining that meet or exceed OEM recommendations, as well as, the operating needs of the owner.<\/p>\n<p>Call MD&amp;A today for machining services on-site or at our shop or generator services at +1 (314) 880-3000 or use\u00a0<a href=\"https:\/\/www.mdaturbines.com\/contact\/\">our Contact form<\/a>.<\/p>\n<figure id=\"attachment_67697\" aria-describedby=\"caption-attachment-67697\" style=\"width: 300px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19.jpg\"><img decoding=\"async\" class=\"size-medium wp-image-67697\" src=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19-300x224.jpg\" alt=\"Refurbished Collector Rings\" width=\"300\" height=\"224\" srcset=\"https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19-300x224.jpg 300w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19-768x573.jpg 768w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19-214x160.jpg 214w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19-90x67.jpg 90w, https:\/\/www.mdaturbines.com\/wp-content\/uploads\/2020\/09\/Shaft-Machining-2-11-12-19.jpg 984w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><figcaption id=\"caption-attachment-67697\" class=\"wp-caption-text\">Refurbished Collector Rings<\/figcaption><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>Mechanical Dynamics &amp; Analysis (MD&amp;A) experts recently completed a collector ring refurbishment project utilizing our stationary shaft machining equipment at a customer\u2019s plant.\u00a0 All work&#8230;<\/p>\n","protected":false},"author":2,"featured_media":67697,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[210,211],"tags":[255,254],"class_list":["post-67693","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-generator","category-parts","tag-collector-ring-machining","tag-collector-ring-refurbishment"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Collector Ring Refurbishment Project &#8211; MDA Turbines<\/title>\n<meta name=\"description\" content=\"MD&amp;A can perform collector ring refurbishment utilizing our stationary shaft machining equipment on-site or in our shop.\" 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