{"id":64311,"date":"2018-10-16T10:56:19","date_gmt":"2018-10-16T14:56:19","guid":{"rendered":"https:\/\/www.mdaturbines.com\/?p=64311"},"modified":"2025-11-05T16:13:39","modified_gmt":"2025-11-05T21:13:39","slug":"reverse-engineering","status":"publish","type":"post","link":"https:\/\/www.mdaturbines.com\/es\/resources\/reverse-engineering\/","title":{"rendered":"Reverse Engineering"},"content":{"rendered":"<p>MD&amp;A performs reverse engineering or RE to support turbine owners with short cycle, high quality, <a href=\"https:\/\/www.mdaturbines.com\/parts\/gas-turbine\/\">aftermarket parts<\/a>.\u00a0 Our RE experts\u00a0support everything from small consumable parts needs to\u00a0full turbine section or <a href=\"https:\/\/www.mdaturbines.com\/repairs\/generator\/\">generator replacements<\/a>.<\/p>\n<p>Whether your reverse engineering project is large or small, MD&amp;A leverages engineering experts, state of the art equipment, and industry leading processes to provide powerful solutions.<\/p>\n<p><strong>View our RE video below and then call <a href=\"https:\/\/www.mdaturbines.com\/parts\/generator\/\">MD&amp;A Parts Division<\/a> today at\u00a0<\/strong><strong>(518) 885-3199 or use our <a href=\"https:\/\/www.mdaturbines.com\/contact\/\">Contact form<\/a>.<\/strong><\/p>\n<div class=\"embed-container\"><iframe loading=\"lazy\" title=\"MD&amp;A REVERSE ENGINEERING\" width=\"1400\" height=\"788\" src=\"https:\/\/www.youtube.com\/embed\/2FHA0iGCfQw?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<p>The first phase of MD&amp;A\u2019s RE process is data acquisition.<\/p>\n<p>CMM and scan data are used to capture bulk geometry. Point data is taken to create planes and centerlines for orientation.<\/p>\n<p>To insure critical dimensions are measured with appropriate precision, a variety of hand tools are used, such as calipers, micrometers, and thread gages.<\/p>\n<p>Finally, a material analyzer is utilized to identify chemical composition, and other material testing is completed as needed to determine special processing requirements.<\/p>\n<p>The second phase of MD&amp;A\u2019s RE process is product definition.<\/p>\n<p>Geometric data is synthesized using CAD to create a fully defined 3D model. By analyzing stack-ups and interferences, appropriate tolerances are determined for the individual parts.<\/p>\n<p>Initial scan data is compared to the 3D model to confirm critical interfaces are in the proper position.<\/p>\n<p>The contour plot shows deviations between the scan data and the model. Small deviations appear in green, yellow and light blue, indicating that the model is accurate.<\/p>\n<p>After the 3D model is finalized, it is used to generate a manufacturing drawing, containing all dimensions, tolerances, materials, special processing, and quality inspection requirements.<\/p>\n<p>Whether in one of our shops or at a supplier, MD&amp;A leverages these models and drawings to manufacture replacement parts with equivalent form, fit and function.<\/p>\n<p>The 3D model becomes the input to drive CAM programming, which identifies the tools and tool paths required to manufacture the part on a CNC machine.<\/p>\n<p>The CAM software outputs CNC code which automates the machining of the part to exacting dimensional specifications and quality.<\/p>\n<p>MD&amp;A\u2019s reverse engineering process is streamlined and portable providing the customer maximum flexibility. It can be used to produce a wide range of parts from fasteners and hardware, to valve parts and buckets, and even rotors and casings.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>MD&amp;A performs reverse engineering or RE to support turbine owners with short cycle, high quality, aftermarket parts.\u00a0 Our RE experts\u00a0support everything from small consumable parts&#8230;<\/p>\n","protected":false},"author":2,"featured_media":74775,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[210,211,25],"tags":[129,189,87],"class_list":["post-64311","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-generator","category-parts","category-videos","tag-parts-division","tag-reverse-engineering","tag-video"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - 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